Automation in Manufacturing is the Future—Here’s Everything You Need to Know
2 Sep 2024 
Automation in manufacturing has recently been a standard and unwritten requirement for businesses in the industry to stay competitive. It sparks innovative ideas and further drives companies’ efficiency and productivity.
In this article, you’ll learn why automation is the future of manufacturing and the different types, benefits, and technological trends surrounding the system.
Types of Automation
Manufacturing automation caters to diverse production processes, so it’s only necessary to have various types that could fit into the needs of businesses. Below are some of the most common types of automation in manufacturing.
Fixed automation
Also known as hard automation, this type of automation refers to systems and machinery that are pre-programmed to do repetitive tasks in production. Fixed automation means it can run without human intervention and mainly create one specific product.
Fixed automation is best to use if your business produces products in bulk.
Programmable automation
While the first type is fixed, the next one can be altered. Programmable automation uses high-level software like Programmable Logic Controllers (PLCs) to set instructions that a system may follow, may it be reading, interpreting, or execution.
One highlight of this automation type is that it can produce products with various layouts and sequences.
Flexible automation
This type of automation has similarities with programmable automation. If you want a system that can be changed or adapted to the demands of your business, flexible automation might be for you.
It uses computerised systems to alter or control the automation system. Thus, it’s easier to create many product types simultaneously.
Key Benefits: How Automation Helps Manufacturing
Automation in manufacturing provides immense benefits for businesses that integrate one into their production line. Know more about these advantages below.
- It can lower operating costs as your production workflows can accomplish tasks more efficiently and precisely.
- Most manufacturing workflows contain hazards that put humans at risk. With automation in place, companies can improve workflow safety and may opt to relocate employees to do safer tasks.
- Automated machines can work nonstop. Hence, your production can produce a more significant number of products quickly.
- If the automation system has already been integrated into your system, it can produce uniform outputs. This ensures that the products’ quality meets your company’s standards.
Technological Trends to Look Out For in Manufacturing Automation
Automation in manufacturing is continuously evolving, especially with the integration of AI, IoT, and robotics. These advanced technologies, partnered with various Industry 4.0 systems, can help your business build a future-proof smart factory.
Other than greater efficiency, automation can also give you real-time data analysis, better knowledge storage, and improvement ideas.
Looking ahead, you can expect fully automated operations that can further drive your business to a new level of efficiency and productivity.
Automation in manufacturing has its share of challenges, too
While automation in manufacturing offers many advantages, there are still some challenges that you need to be aware of before integrating one into your system.
First is the apparent reason: automation’s initial cost is expensive. You’ll have to pay for factory automation system integrators, the software, machines, and other programs needed to keep your workflow running.
Another thing is equipping your employees with the changes when the automation fully integrates. You have to train your workforce and develop their skills so they can adapt to the system.
However, these challenges do not overrule the benefits you can reap from automated workflows. You can address these challenges by understanding your needs, budget, and workforce to incorporate new systems seamlessly.
Automation in Manufacturing is the Future
If you want your business to stay competitive and future-proof, embracing automation as early as now is vital. You must find the right factory automation solution for your business so you can maximise the boost of your efficiency and productivity.
Now’s the time to explore and start consulting with experts like AECSS. We specialise in providing state-of-the-art end-to-end automation systems for manufacturing businesses like yours.
Contact us today for customised automation solutions to equip your business for the future.
